Custom Honeycomb Louvers
for Professional Lighting and OEM Light-Control Systems
Drawing-based production from aluminum honeycomb core, with custom shapes, dimensions, cell sizes, heights, frames, and surface finishes for lighting manufacturers, component suppliers, and OEM projects.
Built from Honeycomb Core Around Your Drawing
Mex-core is an aluminum honeycomb core manufacturer supplying custom honeycomb louver components to lighting manufacturers, lighting accessory suppliers, and OEM system developers. We focus on the material, geometry, dimensions, processing, framing, finish, and batch production of the louver component.
In-House Core Production
Aluminum honeycomb material and downstream louver processing are coordinated within our own factory.
Custom Shape & Size
Round, square, rectangular, and drawing-based shapes can be produced to customer dimensions.
Cell & Depth Options
Cell size and louver depth are confirmed according to the drawing, sample, and manufacturing requirements.
Surface Finish Customization
Black finish, mill finish, and custom surface coating can be confirmed for the project.
Configure the Louver Around Your Drawing
Final dimensions and structure are produced according to your drawing, physical sample, approved specification, or installation envelope.
Round
Custom outer diameter and height for circular lamp housings and OEM assemblies.
Square & Rectangular
Custom L × W dimensions for modular luminaires, panels, and integrated structures.
Custom Shapes
Drawing-based profiles and special outer geometries, subject to manufacturability review.
Framed or Frameless
Finished framed components or cut-to-size inserts for the customer's existing structure.
Have a Drawing, Sample, or Existing Part?
Send the available dimensions, drawings, sample photos, surface requirement, and quantity. We will review manufacturability and confirm the production specification.
Custom Honeycomb Louver Specifications
Dimensions, tolerances, height, frame, and finish are finalized after review of the customer’s drawing, sample, or written specification.
| Parameter | Value | Note |
|---|---|---|
| Material | Aluminum honeycomb core | — |
| Cell Size(mm) | Custom | — |
| Shape | Round / Square / Rectangular | Custom by drawing or sample |
| Dimensions | Custom | — |
| Frame Structure | Framed / Frameless | — |
| Height(mm) | 3 / 5 / 10 | Other heights can be reviewed |
| Surface Finish | Black finish / Mill finish / Custom coating | — |
Need a Custom Size or Drawing Review?
Send us your shape, dimensions, louver height, cell size, frame requirement, finish, quantity, and available drawing or sample photos. We will review the manufacturing feasibility and quote accordingly.
Professional Lighting & OEM Applications
These categories show where customers may integrate custom aluminum honeycomb louver components. Mex-core supplies the component rather than the complete luminaire or optical accessory system.
Architectural & Commercial Lighting
Custom louvers for manufacturers of spotlights, downlights, track lights, wall washers, and integrated architectural luminaires.
Retail, Museum & Exhibition Fixtures
Custom inserts for lighting fixtures used in showcases, retail displays, galleries, museums, showrooms, and exhibition spaces.
Film, Photography & Stage Lighting
Rigid aluminum honeycomb louvers for manufacturers of studio, film, broadcast, theatre, and stage lighting equipment.
Outdoor & Landscape Lighting
Custom components for in-ground, façade, landscape, and exterior lighting fixtures, produced to customer dimensions and finish requirements.
Traffic & Directional Lighting
Drawing-based honeycomb structures for traffic signals, directional indicators, transport guidance lights, and restricted-view systems.
Custom Luminaire & OEM Systems
Special shapes, dimensions, depths, frames, and finishes for custom luminaires, equipment indicators, and OEM light-control assemblies.
From Aluminum Honeycomb Core to Finished Louver Components
Because Mex-core manufactures honeycomb core in-house, material production, cell geometry, cutting, framing, surface treatment coordination, inspection, and repeat-order supply can be managed within one manufacturing workflow.
In-House Honeycomb Core
The aluminum honeycomb material is produced and processed within our own manufacturing system.
Drawing-Based Processing
Outer geometry, dimensions, height, frame, and finish are produced from the approved project specification.
Sample Before Batch
A sample can be prepared for dimensional, appearance, and assembly confirmation before volume production.
Dimensional Inspection
Outer size, height, cell geometry, and specified tolerances are checked before shipment.
Surface & Edge Inspection
Visible workmanship, coating appearance, edge condition, and deformation are inspected.
Protective Packaging
Components are separated and protected to reduce deformation and surface damage during transport.
From Drawing or Sample to Batch Production
A clear four-step workflow for custom aluminum honeycomb louver components.
Send Project Information
Provide shape, dimensions, height, cell requirement, frame, finish, quantity, drawing, or sample photos.
Manufacturing Review
We review material structure, processing method, tolerance, finish, and production feasibility.
Sample Confirmation
Confirm dimensions, appearance, and assembly fit within your fixture or OEM system when a sample is required.
Production & Inspection
Produce the approved specification, complete inspection, and prepare protective packaging for shipment.
Mex-core is a China-based factory specializing in honeycomb core materials and honeycomb production equipment. The factory covers approximately 2,000 square meters, operates four fully automatic honeycomb production lines, and is supported by an engineering team with more than 8 years of industry experience. Custom honeycomb louvers are manufactured as a downstream application of our in-house aluminum honeycomb core capability.
Send Your Drawing or Sample
for Manufacturing Review
Share the outer shape, dimensions, cell size, louver height, frame structure, surface finish, estimated quantity, and delivery destination. A drawing, sample, or existing part photo is recommended.
Geometry: round diameter, square or rectangular L × W, custom profile, and louver height.
Material structure: cell size, foil thickness, frame option, edge requirement, and surface finish.
Order information: drawing number, application, sample requirement, quantity, and destination.
Send Your Project Requirements
Provide the information currently available. Missing manufacturing details can be confirmed after drawing or sample review.
Inquiry Received
Thank you. Our team will review your custom honeycomb louver manufacturing requirements and contact you.
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